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How Die Casting Works

December 25, 2025

Latest company news about How Die Casting Works

The process relies on a "shot" of molten metal being injected at pressures typically between 1,500 and 25,000 psi.

The 5-Step Cycle:
  1. Preparation: The die halves are cleaned and sprayed with a lubricant to regulate temperature and help the part release.

  2. Injection: The die is clamped shut. Molten metal is injected into the cavity via a hydraulic piston.

  3. Cooling: The metal solidifies rapidly inside the water-cooled die.

  4. Ejection: The die opens, and ejector pins push the solid casting out.

  5. Trimming: Excess metal (called "flash" or "runners") is clipped off using a trim die or saw

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